What We Do

4 Axis Milling

We operate 3 CNC milling centres with 4-axis capability. 4-axis milling allows machining of curved and complex profiles with fewer set up changes.

Our 4 Axis Milling process

01

Programming

A CAD drawing is first exported into a compatible format and converted into machine instructions using the hyperMILL® CAM software.

02

Machine Setup

The CNC machine needs to be calibrated to ensure that the material is properly aligned and at the correct height before the execution can start.

03

Execution

The CNC machine is then activated and the cutting tool is guided along the programmed path to remove raw material from the component.

04

Quality Control

Throughout the machining process, sensors and precision measurement tools are used to monitor the dimensions and quality of the part.

4 Axis Milling explained

4-axis milling is the same as a standard 3-axis mill, but the 4th axis allows the cutting tool to move along a rotating workpiece. The benefits are greater with even more part processing options and more detailed engineering, which is faster and more accurate. This is particularly beneficial for prototypes and custom machining.  We operate 3 CNC milling centres with 4 axis capability, 2 vertical and one horizontal.

The horizontal Niigata® SPN-50 machine offers high production rates with its twin horizontal rotating pallets and spindle speeds of 50-12,000 RPM, helical interpolation (thread milling), a table probe, tool breakage detector and automatic tool length measurement & offset. This machine is used for high volume production of small components.

For our vertical milling, we use both Hurco® BMC 3017 and Hurco® 30 HT/M which machine complex surfaces and areas otherwise unreachable on 3 axis machines, including pockets and holes to be cut around a cylindrical part.  This also allows for the machining of conventional components on 4 faces within one operation.

The outcome

The result is a product engineered with precision and to the highest standards expected by our clients, representing our engineering excellence and first-class service. Each product is quality assured which is certified.

Why choose us?

From first contact to the finished product, we deliver the highest standards through proven processes built up over 70 years. All our products are quality assured and our procedures are fully documented, for greater consistency and traceability.

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Competitive Pricing

High Quality

ISO 9001 Accredited

Some of our clients...

Using state-of-the-art technology and a team of highly skilled engineers, we are proud to produce precision parts for some of the most prestigious businesses in the world.

Paul Greenhouse

Site Materials Lead, Honeywell Hymatic

Aerocomponents have a wide range of machinery and high technical ability to manufacture the most complex components. They have a highly skilled workforce who are always open to achieve any challenge put upon them

Nigel Kay

General Manager, NAMMO Cheltenham

Highly recommend Aerocomponents for machined parts supply, competitive quotes with fast turnaround at all times. Machined parts & the important supporting quality documentation is top rate too.

Mark Foy

General Manager, NAMMO Ireland

We find Aerocomponents Ltd to be a professional and flexible organisation. The quality of engagement and product supplied is excellent.

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If you have a requirement for expert, precision engineering and first-class service, please contact us.

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